苏州凯诺永晟

NACHI轴承故障判断方法

<p style="padding: 0px; text-align: center;"><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)">发布时间:2025年5月30日&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; NACHI</span></p><p style=";padding: 0"><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)">NACHI轴承故障判断方法有多种,以下是一些常见的方法:</span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">一、外观检查法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">观察表面</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:仔细查看轴承的外观,检查是否有磨损、腐蚀、变色、裂纹等痕迹。例如,若发现轴承滚道表面有明显划痕或点蚀,可能是润滑不良或异物进入导致的;若保持架出现断裂、变形,则会影响轴承的正常运转。</span></span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">检查密封</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:查看轴承的密封装置是否完好,有无泄漏或损坏。密封不良可能导致灰尘、水分等杂质进入轴承内部,加速轴承的磨损和腐蚀。</span></span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">二、声音判断法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">正常声音</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:在良好的工作条件下,</span>NACHI轴承运转时会发出平稳、均匀的“嗡嗡”声,这是轴承正常运转的声音。</span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">异常声音及原因</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:</span></span></p><p style="margin: 0 0 0 96px;padding: 0"><span style="font-family: Wingdings;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">§&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">尖锐的啸叫声</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:通常是由于<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承润滑不足、配合过紧或安装不当,导致轴承在运转过程中产生摩擦和振动,发出高频的尖锐声音。</span></span></p><p style="margin: 0 0 0 96px;padding: 0"><span style="font-family: Wingdings;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">§&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">周期性的</span><span style="font-family:PingFang SC-Regular">“嘎吱”声</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:可能是<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承的滚动体或滚道表面有局部损伤,如剥落、裂纹等,当损伤部位与其他部件接触时,就会产生周期性的冲击声。</span></span></p><p style="margin: 0 0 0 96px;padding: 0"><span style="font-family: Wingdings;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">§&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">不规则的</span><span style="font-family:PingFang SC-Regular">“嗡嗡”声</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:这种声音可能表示轴承内部存在松动,如保持架松动、滚动体与滚道之间的间隙过大等,导致轴承运转不稳定。</span></span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">三、温度检测法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">正常温度范围</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:在正常工作状态下,</span>NACHI轴承的温度会随着运转时间逐渐升高,但一般会稳定在一个合理的范围内。不同类型的轴承和工作条件,其允许的温度范围有所不同,一般轴承外圈温度不应超过95℃。</span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">温度异常及原因</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:</span></span></p><p style="margin: 0 0 0 96px;padding: 0"><span style="font-family: Wingdings;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">§&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">局部过热</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:如果<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承某个部位温度明显高于其他部位,可能是该部位的润滑不良、负荷过大或存在摩擦磨损等问题。例如,轴承的某个滚动体与滚道之间的摩擦力过大,会导致该局部区域温度升高。</span></span></p><p style="margin: 0 0 0 96px;padding: 0"><span style="font-family: Wingdings;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">§&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">整体温度过高</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:可能是由于润滑不足、冷却系统故障、过载等原因引起的。当轴承温度持续升高且超过正常范围时,应及时停机检查,以免造成轴承损坏。</span></span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">四、振动检测法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">简易判断</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:可以用手触摸轴承座或使用简单的工具,如螺丝刀等,抵在轴承座上感受振动情况。如果振动明显且强烈,说明轴承可能存在故障。</span></span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">专业仪器检测</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:使用专业的振动测量仪器,如振动加速度计、速度传感器等,对轴承的振动信号进行采集和分析。通过对比正常轴承的振动频谱和故障<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承的振动频谱,可以准确地判断轴承是否存在故障以及故障的类型和位置。例如,当轴承出现内圈故障时,其振动频谱中会出现特定的频率成分。</span></span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">五、间隙检查法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">径向间隙检查</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:使用塞尺或千分表等工具,测量轴承的径向间隙。将塞尺插入轴承滚道与滚动体之间,或用千分表顶在轴承外圈上,然后推动轴承内圈,读取千分表的数值变化,即为径向间隙。若径向间隙过大,会导致轴承运转时产生较大的晃动和噪音,影响设备的精度和稳定性;若径向间隙过小,则会增加轴承的摩擦和发热,甚至可能导致轴承卡死。</span></span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">轴向间隙检查</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:对于有轴向定位要求的轴承,还需要检查其轴向间隙。可以通过轴向推动轴承内圈或外圈,使用塞尺或百分表测量其轴向位移量,来判断轴向间隙是否在正常范围内。轴向间隙过大或过小都会影响轴承的正常工作和使用寿命。</span></span></p><h3><strong><span style="font-family: 宋体;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 18px;background: rgb(255, 255, 255)"><span style="font-family:宋体">六、润滑油检查法</span></span></strong></h3><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">油质检查</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:定期检查<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承润滑油的油质,包括颜色、透明度、粘度等。如果润滑油变黑、变稠或有杂质,可能是轴承磨损产生的金属屑或其他杂质混入油中,也可能是润滑油长期未更换导致老化变质。</span></span></p><p style="margin: 0 0 0 48px;padding: 0"><span style="font-family: Symbol;color: rgb(27, 28, 33);letter-spacing: 0;font-weight: bold;font-size: 13px;background: rgb(255, 255, 255)">·&nbsp;</span><strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">油量检查</span></span></strong><span style="font-family: &#39;PingFang SC-Regular&#39;;color: rgb(27, 28, 33);letter-spacing: 0;font-size: 16px;background: rgb(255, 255, 255)"><span style="font-family:PingFang SC-Regular">:确保<span style="color: rgb(27, 28, 33); font-family: &quot;PingFang SC-Regular&quot;; text-align: center; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">NACHI</span>轴承内的润滑油量充足,但也不宜过多。油量过少会导致润滑不足,加速轴承磨损;油量过多则会增加轴承的运转阻力,还可能导致漏油等问题。</span></span></p><p><br/></p>

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