苏州凯诺永晟

NACHI机床轴承典型损伤模式及防治

<h4 style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; color: rgb(51, 51, 51); font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);"><span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51);">一、疲劳剥落</span>‌</h4><p class="marklang-paragraph" style="margin-top: 7px; margin-bottom: 7px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; line-height: 29px; color: rgb(51, 51, 51); -webkit-text-stroke-color: initial; font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">特征</span>‌:滚道/滚子表面呈鱼鳞状剥落,伴随周期性振动。<br/>‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">成因</span>‌:</p><ul style="list-style-type: none;" class=" list-paddingleft-2"><li><p>超载运行(接触应力>轴承额定C/P值)</p></li><li><p>润滑不足(油膜厚度<0.1μm)<br/>‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">对策</span>‌:</p></li><li><p>改用NACHI HTR系列渗碳轴承(表面硬度HRC62±2)</p></li><li><p>强化润滑(油气润滑压力≥0.25MPa)</p></li></ul><h4 style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; color: rgb(51, 51, 51); font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51);">二、电腐蚀损伤</span>‌</h4><p class="marklang-paragraph" style="margin-top: 7px; margin-bottom: 7px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; line-height: 29px; color: rgb(51, 51, 51); -webkit-text-stroke-color: initial; font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">特征</span>‌:滚道对称性电弧纹,电流密度>10mA时加速失效。<br/>‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">防治</span>‌:</p><ul style="list-style-type: none;" class=" list-paddingleft-2"><li><p>加装绝缘陶瓷涂层轴承(型号INS-25)</p></li><li><p>接地电阻控制在<4Ω</p></li></ul><h4 style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; color: rgb(51, 51, 51); font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51);">三、微动磨损</span>‌</h4><p class="marklang-paragraph" style="margin-top: 7px; margin-bottom: 7px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; line-height: 29px; color: rgb(51, 51, 51); -webkit-text-stroke-color: initial; font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">特征</span>‌:轴承座配合面呈橘皮状,振动频率1-3kHz。<br/>‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">解决方案</span>‌:</p><ul style="list-style-type: none;" class=" list-paddingleft-2"><li><p>采用过盈配合(H7/k6公差带)</p></li><li><p>使用NACHI防锈油膜技术(耐盐雾>500h)</p></li></ul><h4 style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; color: rgb(51, 51, 51); font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51);">四、安装损伤</span>‌</h4><p class="marklang-paragraph" style="margin-top: 7px; margin-bottom: 7px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; line-height: 29px; color: rgb(51, 51, 51); -webkit-text-stroke-color: initial; font-family: &quot;PingFang SC&quot;, Arial, sans-serif; text-wrap-mode: wrap; background-color: rgb(255, 255, 255);">‌<span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">关键参数</span>‌:</p><ul style="list-style-type: none;" class=" list-paddingleft-2"><li><p>轴向预紧力误差需<5%</p></li><li><p>轴承座圆度≤0.005mm</p></li></ul><p><br/></p>

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